Creel
We will be glad to assist you in selecting the right unwinding technology and advise you on the possibilities for manufacturing your products in the required quality without obligation. We offer creels for unrolling the fibres or for axial unwinding. Depending on the manufacturing process and the material to be processed, we offer you the right solution for your application.
Benefit from our many years of experience in the processing of different materials and their careful handling right through to the processing process. Whether mechanical, pneumatic or electronic, we will develop the right creel for your application together with you.
Creel request
In case you plan new weaving machines and cablers you should think over a Texmer creel. We would be pleased to advise you and to submit our prompt offer.
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Mechanically braked creels
Patented system for constant tension regulation
In the latest TEXMER creels a weight-dependent brake keeps the yarn tension constant – keeping the tension even from the full to the empty bobbin. The patented tension balancing system can be set exactly to the requirements of every production process through the selection of different brake discs and a great number of adjusting possibilities. The construction works practically without wear and requires a minimum of maintenance.
Tyre cord creel RC
For the efficient production of high quality tire cord fabrics.
Precise thread guide
An exact guiding of the yarn coulter from the creel to the weaving machine guarantees trouble-free operation.
Individual equipment options
Depending on the material to be processed and the production process, TEXMER creels can be optimized with customised accessories.
Short tool life and set-up times
Even packages with a diameter of more than 360 mm and a bobbin width of 12 inches can be used without any problems.
Carbon fiber processing
TEXMER works closely with the leading German technical colleges and various weaving machine manufacturers to develop the special carbon creel.
Pneumatically braked creels
Pneumatic, reliable, fast
TEXMER is pleased to accept any challenge: our customers‘ individual wishes have led to the development of high-quality pneumatically braked creels that are part of the standard range today. The pneumatic system is characterized by short response times, high operational safety and extremely low wear. The quick-stop controller can be coupled with practically every process. In addition, an optical diameter control secures trouble-free operations. Adapters can be supplied to fit nearly all standard pins.
Quality assurance
Technically sophisticated creels are intensively tested in the construction phase. Finished creels are assembled element by element prior to shipment and a comprehensive final inspection and functional test is carried out.
High quality components
The electrical/pneumatic control system is manufactured according to the latest standards with German quality components and complies with VDE guidelines.
Flexibility through intelligent design
At TEXMER, many components are developed individually; e. g. bobbin adapters for up to three completely different bobbin adapters and bobbin diameters.
Extreme load capacity
Ball-bearing spindles and powerful drum brakes make it possible to brake from several hundred m/min within a very short time to a standstill.
Short response times
Pneumatically braked creels are used in applications with tangential haul-off where the bobbins have to be stopped at the same time as the subsequent process, e. g. in artificial turf production.
Carbon Creel
Carbon – material of the future
Most important thing for unwinding carbon fibres is a maximum material protection, and a slightest possible number of constant points is essential.
Initial twist/flanged bobbin creels
Solutions for particularly flexible production installations
Depending on the production process, the required work sequence or construction preconditions the TEXMER team also realizes installations in special construction forms, e.g. creels hanging from rails, or creels with overhead drawing off. The TEXMER design team takes up all challenges and fulfils individual customer requirements down to the last detail.
Can be extended as required
Pre-twist creel for the tire cord industry.
Simple handling
Ball bearing mounted rollers allow the creels trolleys to be easily moved even with full equipment and arranged for the production process.
Material appropriate solutions
TEXMER creel for the unwinding of PVC threads on flange bobbins for the production of outdoor carpets.
Over-end unwinding
Glass roving creels
Special solutions for the fibreglass processing industry
Creels for fibreglass processing have to have special features, e.g. the rovings are drawn off from the inside. With the very low yarn tensions exact control is particularly important. In the TEXMER creel the yarn is drawn off as far as possible without deflection and comes into contact with the creel as little as possible.
Low resistance
The desired low yarn tension can be set exactly by individually adjustable leaf brakes.
tandstill-free operation
With the design with horizontal rovings there are no creel-related standstills. The roving can be connected to the
beginning of the replacement roving while the system is running.
Simple replenishment
Replacement rovings are fitted from the rear side without interrupting the running process.
Cost-effective alternative
TEXMER has developed a particularly cost-effective version for vertical fume cupboards.
Electronically controlled Creels
Electronically controlled unwinding unit (EGA®)
This unwinding unit enables a uniform thread drawing-off. That means that once adjusted the controlling unit will maintain the required thread tension by accelerating or decelerating the motor throughout the entire time of operation.
For further information
- unwinding speed: 1 – 180 m/min
- Yarn tension range EGA600:50 – 600 cN
- Yarn tension range EGA2000:50 – 2000 cN
- Input parameters: Thread tension and titer of the bobbin
- Regulation: individual adjustment of each bobbin position
- Coil diameter: variable
- Standard bobbin take-up: 76 or 94 mm – other diameters available on request
- Running direction: right and left possible
- Bobbin weight EGA600: up to 16 kg
- Bobbin weight EGA2000: up to 40 kg
